What Is a Come-Along?
A come-along (also called a cable puller, power puller, or ratchet puller) is a portable, manually operated winching device that uses a ratchet mechanism to pull a wire rope or cable. It’s one of the most versatile tools in any shop, farm, or recovery kit — capable of pulling, stretching, dragging, and tensioning loads from 1 to 4+ tons with nothing but human muscle power.
Come-Along vs Winch vs Chain Hoist
| Feature | Come-Along | Electric Winch | Chain Hoist |
|---|---|---|---|
| Power source | Manual (hand operated) | Electric motor (12V/110V/220V) | Manual or electric |
| Pull direction | Horizontal primarily | Horizontal | Vertical (lifting) |
| Overhead lifting | NEVER (not rated) | NEVER (not rated) | YES (designed for it) |
| Portability | Excellent (5-15 lbs) | Poor (50-100+ lbs) | Good (10-50 lbs) |
| Pull distance | 6-15 ft typical | 50-100+ ft | 10-30 ft |
| Speed | Slow (manual ratchet) | Fast (motor driven) | Slow to moderate |
| Cost | $25-$150 | $100-$1,000+ | $50-$500 |
| Capacity range | 1-4 tons | 2,000-20,000+ lbs | 0.5-10+ tons |
Types of Come-Alongs
Cable Come-Alongs
Use wire rope cable on a drum, operated by a ratchet lever. The most common type, available in 1-ton, 2-ton, and 4-ton capacities.
- Cable diameter: 3/16″ (1 ton), 1/4″ (2 ton), 5/16″ (4 ton)
- Pull length: Typically 6-15 feet depending on drum capacity
- Best for: Fencing, vehicle recovery, dragging logs, pulling posts, stretching wire
Web Strap Come-Alongs
Use polyester webbing instead of wire rope. Lighter, safer to handle (no wire splinters), but lower capacity and shorter lifespan.
- Capacity: Usually 1-2 tons
- Best for: Light-duty pulling, fence stretching, non-abrasive applications
Lever Hoists (Chain Come-Alongs)
Use chain instead of cable, operated by a lever handle. Rated for overhead lifting (unlike cable come-alongs). More expensive but certified to ASME B30.21.
- Capacity: 0.75 to 9+ tons
- Best for: Rigging, lifting, pulling, tensioning — the most versatile option
How to Use a Come-Along Safely
Step 1: Select Capacity
Estimate the pull force required. For dragging loads on the ground, pulling force is approximately:
- On wheels/rollers: 5-10% of load weight
- On smooth ground: 30-50% of load weight
- On rough terrain: 50-100% of load weight
- Uphill: Add weight × sin(angle) to the above
Always choose a come-along with WLL exceeding your estimated pull force by at least 25%.
Step 2: Set Up the Anchor Point
The anchor point must be at least as strong as the come-along’s rated capacity. Common anchor points:
- Large trees (use a tree strap to avoid bark damage — wrap at least 3 times)
- Vehicle tow hooks or frame-mounted recovery points (NOT bumpers)
- Concrete anchors rated for the pull force
- Structural steel beams or columns
Critical: Never anchor to something that could pull free. A failed anchor turns the come-along cable into a high-speed whip.
Step 3: Extend and Attach the Cable
- Release the ratchet pawl and pull cable out to the desired length
- Attach the cable hook to the load (use a shackle for more secure connection)
- Attach the come-along body hook to the anchor point
- Ensure the cable path is straight — no side-loading, no rubbing on sharp edges
Step 4: Operate the Ratchet
- Engage the forward ratchet direction
- Pump the lever handle back and forth — each stroke pulls the cable a few inches
- Take up slack first, then begin pulling under load
- Never exceed the rated capacity — if the lever becomes extremely difficult to pump, the load exceeds the come-along’s rating
Step 5: Release
- Switch the ratchet to the release direction
- Let the cable out SLOWLY — never release under full tension (the cable can snap back)
- If the load is under tension (e.g., a bent frame), block the load before releasing the come-along
Safety Rules
- NEVER use a cable come-along for overhead lifting. Cable come-alongs are not designed, tested, or rated for lifting loads overhead. Use a lever hoist or chain hoist instead.
- Stand clear of the cable path. If the cable snaps, it will whip along the line of pull. Stand to the side, never in line with the cable.
- Inspect the cable before each use. Look for broken wires, kinks, crushing, or corrosion. A cable with visible damage must be replaced.
- Don’t use cheater bars. Extending the lever handle with a pipe multiplies force beyond the rated capacity.
- Use a blanket or heavy mat over the cable. Draping a heavy blanket over the middle of the cable absorbs energy if it breaks, reducing snapback danger.
Maintenance
- Lubricate the cable with light oil after each use
- Clean and oil the ratchet mechanism periodically
- Store in a dry location to prevent rust
- Replace the cable when broken wires appear (don’t wait for multiple breaks)
- Check the hooks for deformation — a hook opened more than 15% of original throat must be replaced
Common Mistakes to Avoid
Avoiding these common errors can prevent equipment failure, regulatory violations, and serious safety incidents in the field.
- Ignoring the Fleet Angle: The angle between the wire rope and the drum or sheave should not exceed 1.5 degrees for smooth drums or 2 degrees for grooved drums. Excessive fleet angles cause uneven spooling and accelerate wear, reducing service life by up to 50%.
- Using Undersized Sheaves: The sheave diameter should be at least 18-20 times the rope diameter. Undersized sheaves cause severe bending fatigue. A 1/2-inch rope requires sheaves of at least 9-10 inches in diameter.
- Failing to Lubricate Properly: Wire rope requires regular lubrication to prevent internal corrosion and reduce friction between wires. The lubricant must penetrate to the core. Use wire rope lubricants specifically designed for the application, not general-purpose grease.
- Improper Dead-End Termination: Using fewer than the required number of clips, or installing U-bolt clips with the saddle on the dead end, can reduce termination efficiency to as low as 40%. Follow the Crosby clip spacing chart for correct number and torque values.
- Ignoring Broken Wire Criteria: ASME B30.9 requires rope retirement when 6 randomly distributed broken wires are found in one rope lay, or 3 broken wires in one strand in one lay. Continuing past these thresholds risks catastrophic failure.
Frequently Asked Questions
What is the difference between a come-along and a winch?
A come-along (cable puller) is a portable, hand-operated ratcheting device designed for horizontal pulling and tensioning — not lifting. It uses a lever and ratchet mechanism to pull a wire rope or cable. A winch is a powered or manual drum-based device that spools rope or cable and can be used for both pulling and lifting (if rated for it). Come-alongs are lighter, cheaper, and fully portable but have limited capacity (typically 1-4 tons).
Can I use a come-along for vertical lifting?
Standard come-alongs are rated for horizontal pulling only and should never be used for overhead lifting. However, some manufacturers produce lever hoists (also called ratchet lever hoists or pullers) that look similar but are ASME B30.21 rated for vertical lifting with a load brake and overload protection. Always check the label — if it says ‘cable puller’ or ‘come-along,’ it is not rated for lifting loads over people.
How do I maintain the wire rope on a come-along?
After each use, extend the rope fully and inspect for kinks, broken wires, crushing, and bird-caging. Lubricate with wire rope dressing every 3-6 months. Replace the rope when you find 3 or more broken wires in one rope lay length, or any single broken wire at a termination. Store with the rope loosely wound — never store under tension. Keep the ratchet mechanism clean and lubricated with light machine oil.